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Refinery Catalyst Market Report


Refinery Catalyst Market by Product (Zeolites, Metallic, Chemical Compounds, and Others), Application (FCC Catalysts, Alkylation Catalysts, Hydrotreating Catalysts, Hydrocracking Catalysts, and Catalytic Reforming) and Region (North America, Europe, Asia-Pacific, and LAMEA): Opportunity Analysis and Industry Forecast, 2023-2032

Refinery Catalyst Overview

Refinery catalysts play a significant role in the petroleum refining process by facilitating critical chemical reactions. The transformation of crude oil into useful petroleum products including petrol, diesel, jet fuel, and petrochemicals depends critically on these catalysts. They are used in several refinery processes, including fluid catalytic cracking (FCC) and hydro processing. Catalysts for hydro processing enable hydrotreating, which cleans feedstocks of contaminants like metals, Sulphur, and nitrogen, as well as hydrocracking, which converts heavy hydrocarbon molecules into lighter, more valuable products. Fluid catalytic cracking (FCC) is a method that turns heavy petroleum fractions into lighter, more desired products like petrol and light olefins. FCC catalysts are created specifically for this operation. These catalysts frequently include cobalt, nickel, and molybdenum metals supported on alumina-based materials.

Global Refinery Catalyst Market Analysis

The global refinery catalyst market size was $6.9 billion in 2022 and is predicted to grow with a CAGR of 5.2, by generating a revenue of $11.22 billion by 2032.

COVID-19 Impact on Global Refinery Catalyst Market

The global market for refinery catalysts was significantly impacted by the COVID-19 pandemic. Global oil demand decreased because of the outbreak's extensive economic disruptions, travel restrictions, and lower industrial activity. The refining industry was directly influenced by this drop in oil consumption, which also had an impact on the need for refinery catalysts. Many nations instituted lockdown measures during the outbreak, which curtailed industrial and transportation activity. As a result, there was a significant drop in gasoline use, especially in the transportation and aviation industries, which are major consumers of petroleum products. Refinery catalyst demand declined as a result of numerous refineries cutting back on operations or briefly shutting down. Additionally, the pandemic impacted global logistics and supply systems.

Rising Crude Oil Demand and Refining Capacity to Drive the Market Growth

The demand for crude oil and the industry's capacity for refining have a big impact on the market for refinery catalysts globally. Economic expansion, population growth, and industrial development are the main drivers of crude oil demand. Refinery catalysts are in greater demand as economies expand due to rising petroleum product consumption. Additionally, the demand for catalysts is strongly impacted by the industry's capacity for refining. The amount of crude oil that refineries can handle in a certain amount of time is referred to as their refining capacity. The requirement for catalysts to maximize the conversion of crude oil into lucrative petroleum products grows as refining capacity increases. Additionally, improvements in refinery technologies and methods have raised the need for specialized catalysts.

Volatility in Crude Oil Prices to Restrain Market Growth

The volatility of crude oil prices is one of the major issues limiting the expansion of the global market for refinery catalysts. The supply and demand dynamics, geopolitical events, production levels, and general economic conditions all have an impact on the price of crude oil. The profitability and investment choices of refineries can be significantly impacted by changes in crude oil prices. Refineries experience higher input costs during periods of high crude oil prices, which can reduce profit margins. Refinery catalyst demand may decline in certain circumstances as a result of refineries cutting production or delaying capacity expansions. It is difficult for refineries to plan their operations and make long-term investments in new catalyst technology due to the volatility and uncertainty of crude oil pricing.

Advancements in Technology to Drive Excellent Opportunities

Technology advancements offer fantastic potential for the global market for refinery catalysts. Innovative catalyst technologies are essential in tackling these issues as the sector works to increase efficiency, sustainability, and compliance with strict environmental requirements. The creation of new catalyst compositions and structures is an important area of development. The performance, selectivity, and stability of catalysts are constantly being improved by scientists and companies that produce them. Advanced materials including zeolites, metals that have undergone modifications, and nanomaterials can be used to boost catalytic activity and control over reactions. Additionally, improvements in the procedures used to make catalysts, including shape, coating, and impregnation techniques, make it possible to create catalysts with specific qualities and higher performance. These technological developments make it possible to tailor catalysts to needs.

Global Refinery Catalyst Market Share, by Product, 2022

The zeolites sub-segment accounted for a major market share in 2022. Zeolites are porous, crystalline substances with a unique structure that lets them selectively adsorb and catalytically transform quite a number hydrocarbon molecule. In the refinery catalyst market, zeolites are widely used as catalysts in petroleum refining methods to decorate the efficiency and selectivity of various refining reactions. One of the key applications of zeolites in the refinery catalyst market is in fluid catalytic cracking (FCC) units. FCC devices are imperative in changing heavy petroleum feedstocks into lighter and more valuable products such as gasoline, diesel, and petrochemical feedstocks. Zeolite catalysts, such as faujasite (Y-type) zeolite, are often used in FCC units due to their excessive activity, selectivity, and balance in cracking hydrocarbon molecules.

Global Refinery Catalyst Market Share, by Application, 2022

The fluid catalytic cracking (FCC) sub-segment accounted for a major market share in 2022. FCC is an extensively used refining procedure that converts heavy petroleum feedstocks into lighter and extra treasured merchandise such as gasoline, diesel, and petrochemical feedstocks. FCC catalysts play an essential role in facilitating this conversion process. The FCC process entails the cracking of large hydrocarbon molecules into smaller, greater valuable molecules in the presence of heat and a catalyst. The catalyst helps to damage the carbon-carbon bonds in the heavy hydrocarbons, leading to the formation of lighter hydrocarbons. This system is commonly carried out in a fluidized bed reactor, the place the catalyst is suspended as a fluid in the feedstock. FCC catalysts are specially designed to optimize the cracking reactions, maximize the yield of favored products, and reduce undesirable aspect reactions. They are generally composed of a mixture of zeolites, such as faujasite (Y-type) zeolite, along with a wide range of components and binders. The zeolites in the FCC catalyst provide the vital catalytic undertaking and selectivity for the cracking reactions.

Global Refinery Catalyst Market Share, by Region, 2022

The Asia Pacific refinery catalyst market accounted for a major market share in 2022. Due to its enormous capacity for refining and rising demand for petroleum products, the Asia Pacific region is an important market for refinery catalysts. Demand for refinery catalysts is driven by the region's fast industrialization, population expansion, and rising energy consumption in nations like China, India, Japan, South Korea, and Southeast Asian countries. Numerous big refineries are in Asia Pacific, and the region continues to see investments made in refining capacity expansion, facility upgrades, and the adoption of cutting-edge catalyst technology to increase efficiency, cut emissions, and comply with strict environmental requirements.

Competitive Scenario in the Global Refinery Catalyst Market

Several major companies are contending for market dominance in the extremely competitive global refinery catalysts market. These businesses are conducting research and development in order to present novel catalyst compositions, improve product performance, and meet changing consumer demands. To increase their geographic reach and clientele, they also concentrate on strategic alliances, purchases, and partnerships. Albemarle Corporation, BASF SE, Chevron Corporation, Clariant AG, Honeywell UOP, Johnson Matthey, and Zeolyst International are a few of the well-known companies in the global refinery catalyst market. These businesses have a significant market presence and provide a variety of catalyst solutions for various refining processes.



Historical Market Estimations


Base Year for Market Estimation


Forecast Timeline for Market Projection


Geographical Scope

North America, Europe, Asia-Pacific, and LAMEA

Segmentation by Product

  • Zeolites
  • Metallic
  • Chemical Compounds
  • Others

Segmentation by Application


  • FCC Catalyst
  • Alkylation Catalysts
  • Hydrotreating Catalysts
  • Hydrocracking Catalysts
  • Catalytic Reforming

Key Companies Profiled

  • Albemarle Corporation
  • Johnson Matthey Plc
  • W. R. Grace
  • Clariant International Ltd.
  • Arkema
  • Zeolyst International
  • Chevron Corporation
  • Exxon Mobil Corporation
  • Evonik Industries AG
  • DuPont
  • Haldor Topsoe A/S


    Frequently Asked Questions

    A. The size of the global refinery catalyst market was over $6.9 billion in 2022 and is expected to reach up to $11.22 billion by 2032.

    A. BASF SE, Johnson Matthey Plc, and W. R. Grace are some of the key players in the global refinery catalyst market.

    A. The Asia-Pacific region possesses great investment opportunities for investors to witness the most promising growth in the future.

    A. Asia-Pacific catalyst market is expected to grow at a CAGR of XX% in the forecast period.

    A. Strategic acquisitions and partnerships and geographic expansion and market penetration are the two key strategies opted by the operating companies in this market.

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